In southwest China, the Panzhihua area annually produces about 80 million tons of tailings with a TiO2 grade of around 5.0%, which causes serious waste of titanium resources as well as environmental and safety issues. The ilmenite contained in these tailings is ultra-fine in size, so it is difficult to recover under the regular operating conditions of pulsating high gradient magnetic separation (PHGMS). In this study, an SLon-100 PHGMS separator was applied to concentrate an ultra-fine titanium tailing under a wide range of operating conditions. The experimental results indicated that a combination of high pulsating frequency, large pulsating stroke, and low feed velocity was favorable for the highly efficient recovery of ultra-fine ilmenite from the tailings. The TiO2 grade in the optimal concentrate was enhanced from 4.33% to 13.64%, at a recovery of 66.55% and an enrichment ratio of 3.15 through a one-stage PHGMS process. The size analysis of the optimal concentrate showed that the TiO2 recovery in -25+18 µm and -18+10 µm fractions exceeded 70%. To further understand this PHGMS performance, the optimal ultra-fine ilmenite and larger-size ilmenite concentration conditions were compared. This study provides a valuable reference in the PHGMS operation for recovering ultra-fine weakly magnetic minerals, including ilmenite.
Research Member
Research Department
Research Date
Research Year
2024
Research Journal
Physicochemical Problems of Mineral Processing
Research Website
https://doi.org/10.37190/ppmp/189617
Research Abstract
Research Rank
International Journal